Archive
Sittin’ On The Dock Of The Bay (or the hard at Peterhead).
I’ve been trying to get this post up for the last 2 weeks, but after a slow start, things are really motoring along in the North. Summer has arrived, which means the heating is now only on in the evenings and it only rains every other day.
P 60 Bridge inspection platforms
This project is starting to see a little more life now. At about 51% completion I am on target for close out of Define by the beginning of September, although with no funding in FY 14/15 all the work will get kicked into the long grass. With Cessation of Production for Bruce sitting around the 2017 mark, there is no appetite for this work, the asset is more interested in squeezing the field for all it is worth.
At 51% most of the design work is now complete and the engineering is about to take over. My input has been limited to ensuring off-shore involvement and digging up answers to design team queries i.e. what are the standard railing panels used on the installation, will the current design allow sufficient access, are we too close to the process lines….with the general low profile of this project, getting answers to these questions has been like getting blood out of a stone.
The picture about is the layout of the inspection platform (inside the black circle) beneath the PUQ side of the P60 bridge. The query has been around the proximity of process flow lines (in yellow) and whether the jacking procedure can be conducted within the constrained space. My answer is yes, mainly as this is where the original scaffold would have sat anyhow, but getting confirmation from the inspection team is not going well at the moment. At the end of the day the design will go through a constructability review and the HAZID where an representative from the asset will be able to comment on these issues, but it would be preferable to put them to bed earlier.
All in all, it’s a fairly easy going project and it has been mostly running in the back ground. 16 July will see the HAZID (Hazard ID) meeting take place although I am yet to see any forward movement from WGPSN Tech Safety who are contractually obliged to run this process. Chris has warned me that if the Tech Safety rep is a dud, I will probably need to chair the HAZID, but I am fairly happy with that as my recent experiences with the Clair Coolers project have set me up well to step in should the need arise.
Bruce Caissons
Due to the project below, this one dropped off my radar the last couple of weeks until it appeared on the weekly Engineering Services update where specific projects and task are highlighted as a specific priority. Getting the decision to defer the re-instatement of the C13 Caisson has now become a high priority and so I am re-applying myself. I originally put together the document and analysis that brought together structural and operational reasons for deferring this project until 2015. While the decision to defer was taken verbally, nothing was documented leaving the collective Project and Mods arse flying in the wind. However, over the last couple of days I’ve re-invigorated the issue and look to be on track to get the decision signed off over the next few weeks.
Clair Coolers
This has had almost all of my attention over the last 3 weeks or so. From being brought into the project, I effectively took on the job of developing the Management of Change strategy in order to close out the project. BP has a relatively robust MOC system, but it is not designed for emergent projects such as this. Originally cited as a ‘like for like plus’ replacement this should not have been an issue, with very limited actual change being brought about. However, various opportunities to add value to the project surfaced and as previously described, the project is like for like no longer. Whereas a normal project would have had an Appraise, Select and Define stage prior to Execute, in this case Appraise and Select were skipped (Appriase – No project=no gas production=no money / Select – ‘Like for like’ = Previous version lasted 10 years, Life of field is about 10 years). Define and execute were essentially compressed into about 9 months with the Prime contractor responsible for the overall project, but with BP mech and process teams designing the coolers themselves. My role has been to manage the output of the most recent risk assessment, drive forward the process of ratification of these risks by the BP technical authorities, develop the strategy for engaging these individuals, examine technical issues surrounding residual risk and compile the evidence supporting the mitigation of said risks.
Picture of the Clair Coolers sitting in a hangar at Peterhead.
Cooler transport frames to get them off-shore safely.
This job has really developed my understanding of how BP do business. More importantly it has increased my understanding of how critical risk appreciation and management are to successfully executing a project. Ideal considering the up-coming HAZID for the Bruce bridge inspection platforms. There is a plan afoot to get off-shore over the next month or so to actually see the coolers getting fitted, but I am not raising my hopes to high as there is unlikely to be a lot of space off shore during the TAR.
In Other News
Hugo had his first birthday party last weekend and it was a great success. Next week he starts nursery as Corines parent will be heading home and she will be working half the week for Grampian housing association. I and Chris attended Kingswells Primary school yesterday for the third leg of our involvement in the Primary Engineer Scheme. This saw the children racing the shoebox cars that they had made over the previous two sessions. The vehicles were rolled down a ramp and measured for distance traveled and deviation from a center-line, with the children doing the launching, measuring and scoring. Chris’ teams put in a valiant effort but at the end of the day were resoundingly defeated, he might be the fastest man in all of Nairnshire but I am the king of the classroom!
Life as a mechy
With less than a fortnight before I relocate 40 miles up the road to Kinloss I thought I’d give a quick update on my life as a mechy.
Flowserve. I had a look at what I was achieving here and quickly came to the conclusion that the limited gain I got from it was not commensurate with the travelling and general faff that came with it and as such have pretty much removed myself from the project. My lasting legacy? Communication has improved between Flowserve and Woodgroup and I produced a small piece of paperwork (TMR length) on sticking points from a Flowserve perspective that was greatfully received from the BP management. It was essentially a constructive critique of Phil the package engineer – who sits opposite me within WGPSN and is technically very competent but personally a bit of a knob and as such can be a real hindrance to the project. His abrasiveness and unwillingness to communicate has greatly stalled things but understandably he is not without blame. Anyway, with over £500k of project variations and the expected completion date now 6 months to the right I’m not unhappy to be letting that one go.
Sparging. My sparging pipe (OK, Swift’s sparging pipe really) is looking pretty good. We had the design review last week and I’m currently doing check calcs in Finglow to ensure the vessel into which it is being installed is suitable. It blatantly is, but it’s good for me to be doing the calcs. I did my own designs for connection methods and ran them up on Autocad too (I figured I needed to become proficient in it sooner or later) so that was good.
Pressure Vessel Calcs. I’ll be spending tomorrow and maybe Thursday reviewing some pressure vessel calcs against ASME VIII. These are for the Lube Oil Skid on the PWRI Pump – a beast I can’t escape!
SPA work. With the TAR due to start in a month I’m still chasing round BP engineers to get projects signed off. This is a common occurrence with all SPAs as the BP management realise that yes, they too need to take some accountability for the modifications. All going well though.
Touching children’s minds. Imran and I have been down the local school teaching kids how to build cars from shoe boxes and dowel. We’ve done two sessions now and go back next week (they’re decorating them this week) to see how they fair going in a straight line down a ramp. This is part of the primary engineer programme, stimulating interest in Britain’s future engineers.
Next Week. As well as an obligatory leaving drinks/dinner in town and the car race at Kingswells Primary School I’ll be mostly handing over my Mechy and SPA work and reminding myself what I’ve done since last April so I can impress the IMechE panel on 1st August!
And away from work.
- Been swimming with dolphins in the North Sea – the water’s actually quite nice once you get used to it but the dolphins had disappeared by the time I got far enough out.
- The move to a quarter in Kinloss “seems” to be sorted and we’ll be moving in in a fortnight’s time. Housewarming on 13th July if anyone fancies it?
- I officially smashed the Edinburgh marathon with a time of 2:56:54, raising £550 for Combat Stress – that’s over £3,000 for the charity in the last year!
- And Imran’s found himself a new line of work… having been asked to see Pete (Head of Projects and Mods) yesterday he thought there may be some high-level project work for BP on the horizon. Turns out that Pete was after someone to dress up in “Army rig” and do a little display on Beaver Camp this coming weekend! Get in!!!
Oppa is Gangnam Style
New Start
Well, things have definitely progressed. I have been assigned a new laptop and although I am yet to get my hands on it, it comes with a BP identity and all the perks therein. Basic Offshore Safety Induction and Emergency Training (BOSIET) and Minimum Industry Safety Training (MIST) have been confirmed for the second week of April, but luckily this will be local to the BP office allowing me to get a hold of said laptop and confirm my first project, the P60 Bridge Inspection Platform on the Bruce asset.
Bruce P60 Bridge Bearing Change out
The Bruce asset is comprised of three platforms, one each for drilling (D), Process\Utilities\Quarters (PUQ) and Compression Reception (CR). The P60 bridge spans the gap between the D and PUQ platforms allowing access but also piping carrying live hydrocarbons (sounds exciting doesn’t it). It is secured by three free bearings, a guided bearing and a fixed pin, then upshot being that since 1995 the bearings have been failing on a regular basis requiring quarterly inspections that involve the installation of temporary scaffolding over the edge of the platform. Interestingly no-one has a clue of what effect the bridge seizing in place would have on the two structures and a long term study has been recommended, but as long as the bridge is being inspected regularly, it is not really an issue.
The End Appraise Stage Decision Support Package for the Bearing Replacement Study has indicated that doing nothing to the bearings is actually the best way forward at present although building a permanent inspection platform to mitigate the cost of quarterly inspection and maintenance would be a really good idea. Step forward Ish Mk III. The yearly bill for scaffolding comes out at £100,000 and the estimated capital cost comes to £250,000, a drop in the aquifer in real terms and my gut feeling is that this should drop out as an independent project starting in the Select phase, so options evaluation, contractor engagement, design; all the good stuff. Hopefully this will be a good opportunity to tackle some UKSpec competencies! If this does go to sea, then it looks very much like it would be in 2015, which is a shame, but potentially good for Ish Mk IV. I look forward to finding out more after Easter.
Primary Engineer
I had the pleasure of attending a training session for the Primary Engineer Scheme on Thursday. This is an IMechE sponsored initiative to encourage the teaching of STEM at primary (and secondary) level to inspire the next generation of Dysons and Nobles. I had great fun ‘helping’ two Primary teachers build this;
I’ve made some connections and will be attending at least one local primary to assist in delivering this area of the syllabus. The scheme is supported by BP who are very strongly engaged with the local
schools and quite rightly too! I also attended an interesting presentation on the Kincluny Village proposal, a sustainable concept village which is awaiting planning permission from the council. It utilises a ‘closed loop’ approach that seeks to maximise self sufficiency within a defined community space in terms of energy and water consumption. There is definitely scope for a TMR there and so I won’t give to much away yet!
In Other News
It has stopped snowing. We are off to Edinburgh this week for a little sightseeing, which will be nice. This week I have been mostly been listening to Gangnam Style as Hugo has been teething quite badly and this is one of the few things that will pacify him…for about 4 mins 13s.




